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BELT PROBLEM REFERENCE CHART
 

Belts do so much to keep your equipment running smoothly. That's why it's important to keep them working in peak condition. Check them regularly to avoid serious problems. The chart below shows some possible signs of belt problems and solutions regarding belts. This chart can be used as a general guide and is not meant to be used as the sole source of information on belt problems.

BELT PROBLEMS/CAUSES
PROBLEM MOST LIKELY CAUSE OTHER POSSIBLE CAUSES
Stack is Misplaced

Belt squeals or slips.
Sidewall repeatedly worn.

Cracked underside.

Belts rubs the guard

Damaged tie band.
Sidewall repeatedly worn.

Cover is worn.

Backside idler

Cover is worn.

Cracked underside.

Improper storage, stored too long

Cracked underside.
Sidewall repeatedly worn.

 
Not enough tension

Belts excessively vibrate.
Belts comes off pulley.
Sidewall repeatedly worn.

Belts or squeals or slips.

Improper installation of pulley  

Wobbling pulley.
Bushings are cracked.

Too much tension

Belts excessively vibrate.
Repeated breakage.

Hot bearings.
Shaft bends.

Pulleys are misaligned

Belts excessively vibrate.
Damaged tie band.
Sidewall repeatedly worn.

 
Pulleys are damaged

Hot bearings.
Wobbling pulley.
Cracked underside.
Belts excesslively vibrate.
Bushings are cracked.
Shaft bends.

Belts bottom out.
Damaged tie band.
Belt squeals or slips.

Too much heat

Sidewall repeatedly worn.

Cracked underside.

Bearing too far from pulley

Hot bearings.
Shaft bends.

 
Poor bearing or shaft worn

Hot bearings.
Wobbling pulley.
Shaft bends.

 
Belt has reached end of service life

Belts bottomout.

 
Belts matched up wrong

Belts excessively vibrate.
Sidewall repeatedly worn.

 
Wrong type of belt

Belt rides too high.
Belts bottom out.
Belts squeals or slips.
Belt comes off pulley.

 
Machine induced impulse

Repeated breakage.

Belts excessively vibrate.
Belt comes off pulley.

Too much oil or grease

Belt swells, is soft.
Hot bearings.
Belt squeals or slips.
Sidewall repeatedly worn.

 
Harsh operating conditions

Sidewall repeatedly worn.

 
Grooves of pulley dirty (particles in them)

Cracked underside.
Belt comes off pulley.
Repeated breakage.

 
Too much moisture

Belt comes off pulley.
Repeated breakage.

 
Insufficient belt on small pulley

Belt comes off pulley.

Cover splits.

 
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